Manual hydraulic pump application in industry

In the 90s of last century, China's mechanical and electrical industry introduced advanced assembly and fastening technologies, and used high-strength hydraulic nuts and hydraulic tensioners as power sources and introduced ultra-high-pressure manual hydraulic pumps.

Technical Parameters

After years of running and testing with the market, the current ultra-high pressure manual hydraulic pump fully meets the market demand. Working pressure is 70~300Mpa. Pressure reducing valve is installed inside. In order to prevent pressure overload, there is also safety relief valve in the pump. The secondary flow design, when the primary pressure is low, the displacement is 33CC, and when the secondary pressure is high, the displacement is 1.6CC. Under the condition of constant power, low-pressure and large-flow oil supply and high-pressure and small-flow oil supply save time and improve efficiency. The external dimensions are 585*120*170mm and the total weight of oil is about 11Kg. Use indicates that this pump is convenient and flexible, low labor intensity, and durable.

application

Ultra-high pressure manual hydraulic pump is the ideal power source for electromechanical assembly equipment. It is mainly used in the following aspects:

1. Threaded fasteners and power sources for tightening and tensioning devices. Precise control of bolts can be achieved, working pressure of hydraulic oil can reach 250Mpa. At present, China's coal, power, chemical and other industries are using high-strength hydraulic nut or hydraulic tensioner, powered by ultra-high pressure manual hydraulic pump, and achieved good results.

2. The power source for the disassembly and assembly of smooth conical or cylindrical surfaces in mechanical equipment. Hydraulic nut is an effective tool for the interference fit of smooth conical and cylindrical surfaces such as bearings, gears, and rotors. It consists of an annular piston with a sealing ring and nuts with internal threads. The ultra-high pressure manual hydraulic pump is used as the power source, and the ultra-high pressure enters from the round surface or the end surface of the nut body, so that a relative movement occurs between the piston and the nut body, thereby achieving the disassembly and assembly of the interference fit.

3. Power source for hydraulic load cylinders or jacks. It is the ideal tool for heavy equipment installation and debugging.

Precautions

Because of the high pressure of the ultra-high pressure manual hydraulic pump, a leak check must be performed before use. During the inspection, close the unloading valve, press the operating handle up and down, observe the pressure gauge pointer, and stop the operation when the pressure is stable at about 60% of full scale. Observe whether there are any leakages in the connecting parts of the oil pump and observe whether the pressure gauge is stable. After inspection, slowly rotate the unload valve on the UHP manual hydraulic pump until the pressure gauge pointer returns to zero.